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3-5-pass-horizontal-smoke-tube-wetback-boiler

3/5 Pass Horizontal Smoke Tube Wetback Boiler

 
  • 100% Smoke Tube Boiler
  • With Corrugated Integral Furnace
  • Operation & Maintenance:Can be operated 24/7, only once or twice a year maintenance shutdowns
  • Fuel:Oil & Gas Fuel
  • Capacity:Low to Medium capacity (upto 20 TPH)
  • Pressure:Low to Medium (upto 21 ksc)
3-5-pass-horizontal-smoke-tube-wetback-boiler

Design and Construction:

  • Horizontal Smoke Tube Design: Features horizontal smoke tubes that allow hot gases to pass through, transferring heat to the surrounding water.
  • 3/5 Pass Configuration:Multiple passes ensure maximum heat absorption, increasing the boiler's thermal efficiency.
  • Wetback Design: Incorporates a wetback design where the turnaround chamber is water-cooled, enhancing heat recovery and reducing thermal stress.
  • Corrugated Furnaces: The inclusion of corrugated furnaces provides flexibility to accommodate thermal expansion and improves heat transfer efficiency.

Efficiency and Performance:

  • High Thermal Efficiency:The 3/5 pass configuration maximizes heat exchange, resulting in high thermal efficiency.
  • Improved Heat Transfer: Corrugated furnaces enhance heat transfer due to their increased surface area and flexibility.
3-5-pass-horizontal-smoke-tube-wetback-boiler

Maintenance and Inspection:

  • Easy Access for Maintenance: The package design and horizontal configuration provide easy access for routine maintenance and inspection.
  • Automatic Cleaning Systems: Can be equipped with soot blowers and other cleaning systems to maintain efficiency and performance.
  • Corrugated Furnace Maintenance: The corrugated design reduces fouling and simplifies cleaning processes.

Applications:

  • Industrial Use: Ideal for a variety of industries, including manufacturing, food processing, pharmaceuticals, and chemical processing.
  • Commercial Applications:Suitable for commercial settings requiring reliable and efficient steam generation.

Combustion and Fuel Flexibility:

  • Versatile Fuel Options: Can utilize a variety of fuels, including natural gas, oil, depending on the specific design.
  • Efficient Combustion: Advanced combustion systems ensure complete fuel burn, reducing emissions and fuel consumption.
3-5-pass-horizontal-smoke-tube-wetback-boiler

Emission Control:

  • Low Emissions: Designed to meet stringent emission regulations, often equipped with low NOx systems and other emission control technologies.

Customization and Scalability:

  • Modular and Customizable: The design can be customized to meet specific requirements, including capacity, pressure, and additional features.
  • Scalable Design: Suitable for different applications with the ability to scale for various steam capacities.

Economic Considerations:

  • Cost-Effective Operation: High efficiency and flexible fuel options lead to lower operational costs.
  • Reduced Installation Costs: The package design reduces on-site installation time and costs, offering a cost-effective solution.
  • Long-Term Investment: Durable and reliable operation ensures a good return on investment over the boiler's lifespan.