Recovers heat from a waste gas, a by product from the plant
Fuel:Waste gases
High Calorific Waste gas could be inflamed in a burner
Waste gas of high temperature could be directly used as hot streams to generate steam or power
Design and Construction:
Heat Exchanger Design: Utilizes a heat exchanger to capture waste heat from exhaust gases of industrial processes, gas turbines, or engines.
Modular Construction: Often designed in a modular format for easy installation and scalability.
Flexible Configuration: Can be customized to fit various plant layouts and process requirements, including horizontal or vertical orientations.
Efficiency and Performance:
Energy Efficiency: Converts waste heat into steam, significantly improving overall plant efficiency by recovering otherwise lost energy.
High Thermal Efficiency: Advanced designs maximize heat transfer, ensuring high thermal efficiency and effective steam generation.
Enhanced Productivity: Provides additional steam for power generation or industrial processes, enhancing overall productivity.
Applications:
Industrial Processes: Widely used in industries such as cement, steel, glass, and chemical processing, where large amounts of waste heat are generated.
Combined Heat and Power (CHP): Integral to CHP systems, where both electricity and useful heat are produced from a single energy source.
Gas Turbines and Engines: Recovers heat from gas turbines and reciprocating engines in power plants and manufacturing facilities.
Environmental Benefits:
Reduced Emissions: By recovering waste heat, the need for additional fuel is reduced, leading to lower greenhouse gas emissions.
Sustainability: Enhances the sustainability of industrial operations by improving energy utilization and reducing the carbon footprint.
Economic Considerations:
Cost Savings: Reduces fuel consumption and operational costs by utilizing waste heat for steam production.
Return on Investment: Offers a good return on investment due to energy savings and potential revenue from additional steam or power generation.
Incentives and Grants: Often eligible for government incentives, grants, and tax credits aimed at promoting energy efficiency and renewable energy projects.
Safety and Reliability:
Robust Design: Built with high-quality materials to withstand harsh operating conditions and high temperatures.
Reliable Operation: Designed for long-term reliable performance with minimal maintenance requirements.
Safety Features: Equipped with safety features such as pressure relief valves, temperature controls, and automated shutdown systems to ensure safe operation.
Customization and Scalability:
Tailored Solutions: Can be customized to meet specific process requirements, including different temperatures, pressures, and flow rates.
Scalable Design: Modular units can be added or adjusted to scale with plant capacity and process changes.
Maintenance and Inspection:
Ease of Access: Designed for easy access to critical components for routine maintenance and inspection.
Automated Systems: Can include automated monitoring and control systems to optimize performance and facilitate maintenance.
Minimal Downtime: Modular construction and advanced materials reduce maintenance downtime and extend service intervals.
Integration and Compatibility:
Seamless Integration: Designed to integrate seamlessly with existing industrial processes, power plants, and manufacturing facilities.
Compatibility: Compatible with various heat sources, including flue gases, exhaust streams, and other waste heat sources.
